Composite Manufacturing Turnkey Plant
Select a composite manufacturing process around your reinforcement, resin system, part requirements and production targets, with metering, molding and process equipment configured for the chosen route.
Applications
Explore the production objectives and product requirements that guide the process and equipment configuration.
Automotive Components
Match the molding route to the reinforcement, resin and requirements of the specified automotive part.
Wind Energy Components
Coordinate resin handling and process equipment around the selected wind-energy composite component.
PV Frame Applications
Review composite material and closed-mold injection requirements for the specified PV frame process.
Rail Transit Components
Match the composite route and equipment to the actual rail component and acceptance requirements.
Manufacturing Solutions
Liquid Composite Molding (LCM) groups RTM, HP-RTM, HP-CRTM and vacuum infusion. RIM and LFI, SMC and PCM, and VBO and autoclave routes are described separately. Each solution defines its materials, reinforcement, equipment and production interfaces.
LCM: Resin Transfer Molding (RTM)
Plan resin delivery, mold preparation and the molding interfaces for the selected reinforcement and component.
Process and Configuration
HP-RTM Automated Preforming Line
Automate reinforcement cutting, heating and preforming to prepare woven carbon- or glass-fiber preforms for downstream HP-RTM molding. Resin injection, curing and final-part demolding are separate downstream operations.
Process and Configuration
LCM: High-Pressure Compression RTM
Configure HP-CRTM resin delivery and the mold-compression interfaces around the specified part and process.
Process and Configuration
LCM: Vacuum Infusion (VIMP)
Plan resin preparation, vacuum-assisted infusion and the associated tooling and process interfaces.
Process and Configuration
Reaction Injection Molding (RIM)
Select the reaction injection configuration around the formulation and part requirements; define the reinforcement or filler system where used.
Process and Configuration
Long Fiber Injection (LFI)
Coordinate resin delivery, fiber handling and molding around the selected long-fiber component.
Process and Configuration
SMC Compression Molding
Review material preparation and compression molding around the selected sheet molding compound and part.
Process and Configuration
Prepreg Compression Molding (PCM)
Plan prepreg preparation, tooling, compression molding and downstream handling for the specified component.
Process and Configuration
Vacuum Bag Only Processing (VBO)
Coordinate suitable materials, vacuum-bag tooling and cure conditions around the selected component.
Process and Configuration
Autoclave Molding
Configure the material preparation, tooling, pressure and thermal-processing interfaces for the selected autoclave route.
Process and Configuration
HP-RTM / HP-CRTM Equipment Package
The package covers resin conditioning and degassing, metering, high-pressure mixing, tool-mounted injection interfaces and press synchronization. Tool shuttles and robotic preform handling are optional. The press, site utilities, fibers and resin are agreed external interfaces. This brief covers HP-RTM and HP-CRTM; other composite processes have separate configurations.
Process and Configuration
HP-CRTM Surface Injection Package
High-pressure resin metering and surface injection coordinated with compression-RTM tooling and press movement.
Process and Configuration
Robotic LFI and RIM Process Package
Robotic chopped-fiber deposition and PU delivery for configured LFI applications, with separately defined closed-mold RIM interfaces.
Process and Configuration
Composite Compression Press Package
A multi-cylinder hydraulic compression press with active platen leveling for specified composite tooling and solid preforms.
Process and Configuration
Composite Autoclave Cure Package
A monitored pressure-vessel curing package with zoned heating, gas pressurization and independent tooling vacuum circuits.
Process and Configuration
Equipment for Your Production Process
Review the published equipment references for this application. Material handling, tooling, automation and downstream interfaces are configured for the selected production requirements.
General RIM PU Molding Machine | Composite Parts
General-purpose RIM PU molding machine for glass fiber/filler-reinforced composites, producing lightweight high-strength parts. Widely used in automotive, construction, and heavy industrial applications.
RRIM PU Molding Machine | Fiber-Reinforced Composites
Reinforced reaction injection molding machine for PU, processing glass fiber/filled systems. Delivers high strength and dimensional stability. Ideal for automotive exterior and structural parts.
Epoxy Pouring Machine | Wind Turbine Blades
Epoxy pouring equipment designed for wind turbine blade vacuum infusion, ensuring bubble-free, high-strength, and lightweight composite structures for large-scale blade manufacturing.
RIM Composite PU Foaming Machine | Auto Parts
RIM composite PU foaming machine for automotive parts, processing glass fiber/filler-reinforced systems. Delivers lightweight high-strength components for interior, exterior, and structural applications.
RIM Composite PU Foaming Machine | Tractor Hoods
RIM composite PU molding machine for tractor hoods and large agricultural covers, offering high strength and impact resistance. Ideal for exterior and structural parts in farming machinery.
RIM Composite PU Foaming Machine | Building Parts
RIM composite PU molding machine for large building parts, processing glass fiber/filler-reinforced systems. Delivers high strength and dimensional stability. Ideal for precast panels, decorative columns, and structural components.
RIM Composite PU Foaming Machine | Surf Boat Hulls
RIM composite PU molding machine for surf boat hulls and decks, delivering lightweight high-strength structures with seawater corrosion resistance. Ideal for water sports and marine vessel manufacturing
HP-RTM Injection Machine | Carbon Fiber Composites
The HF-HPRTM-250 is an ultra-high-pressure resin transfer molding machine engineered for automated, rapid-cycle liquid composite molding of carbon fiber automotive structural components with fiber volume fractions exceeding 55%.
HP-CRTM Resin Injection System | Composite Panels
High-pressure resin metering and surface injection coordinated with compression-RTM tooling and press movement.
Robotic LFI System | Composite Body Panels
Robotic chopped-fiber deposition and PU delivery for configured LFI applications, with separately defined closed-mold RIM interfaces.
Composite Compression Press | PCM and SMC
A multi-cylinder hydraulic compression press with active platen leveling for specified composite tooling and solid preforms.
Composite Autoclave | Prepreg Curing
A monitored pressure-vessel curing package with zoned heating, gas pressurization and independent tooling vacuum circuits.
Share Your Product, Material, Output and Factory Requirements
Review a related site project record, then discuss the configuration and acceptance conditions for your own production line.
View Related ProjectEngineering Delivery for Your Production Goals
Define the process, equipment and supporting operations together. Haifeng supply, integrated equipment and customer-provided systems are identified for the selected project.
Production Requirements
Define the product, material, output and quality requirements that guide the system configuration.
Process and Equipment Configuration
Match the process route, core equipment and supporting systems to your production goals.
Factory and Interface Planning
Clarify layout, utility requirements and interfaces with integrated or customer-supplied equipment.
Commissioning and Training
Define the commissioning, operator training and service scope for the configured project.
Discuss Your Production Goals
Tell us what you plan to produce, the materials you will use, your target output, automation requirements and factory conditions. Haifeng can discuss a suitable process and equipment configuration with you.
