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Automotive Components Application & Project Records

Explore automotive components application and project records, with process context and equipment information to support production-line planning.

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PU Steering Wheel Foaming Line Upgrade Case | Zhejiang, China

+80% Daily Output
2025

Automotive Carbon Fiber B-Pillar HP-RTM Line Project in China

Haifeng delivered an automated HP-RTM line for carbon fiber B-pillars, reducing B-pillar component weight by 60% with a reported 3-minute complete molding/demolding cycle.

60% Component Weight Reduction vs Steel
21 days

Automotive EV Battery Enclosure HP-RTM System Project in China

Haifeng engineered an automated HP-RTM system for EV battery enclosures, achieving a 40% weight reduction and robust structural safety with 4-minute cycles.

40% Weight Reduction vs Aluminum Trays
21 days

Heavy-Duty Composite Leaf Spring HP-RTM Line Project in China

Haifeng commissioned an automated HP-RTM line for composite leaf springs, reducing suspension weight by 65% and passing 1 million dynamic fatigue cycles.

65% Unsprung Weight Reduction vs Steel
21 days

Automotive Battery Cover STM Molding Project

A fiber-reinforced PU composite cover protects a high-voltage battery pack from environmental exposure and mechanical loads while integrating mounting and sealing features.

Steering Wheel PU Integral Skin Molding Line Project in China

Haifeng delivered an automated integral skin PU molding line for steering wheels, achieving 100% in-mold coating adhesion and fast 120s cycles.

100% In-Mold Coating Adhesion Pass Rate
12 days

Automotive Dashboard PU Backfoaming Line Project in China

Haifeng delivered an automated PU backfoaming line for automotive dashboards, achieving void-free <5mm filling and 100% PAB airbag deployment safety.

100% PAB Airbag Deployment Safety Pass Rate
14 days

Automotive Dual-Hardness Seat PU Foaming Line Project in China

Haifeng delivered an automated multi-stream PU foaming line for dual-hardness automotive seats, achieving 70% resilience and 180s cycle times.

70% High-Resilience Ball Rebound Achieved
18 days

Automotive Headliner Box Foaming Project in China

Automotive headliner Box Foaming project using low-pressure metering and dynamic mixing, followed by curing and slicing of semi-rigid PU foam blocks.

22 kg/m³ Ultra-Low Core Foam Density Achieved
12 days

Chassis Jounce Bumper PU Casting Production Line Project in China

Haifeng delivered an automated microcellular elastomer casting line for chassis jounce bumpers, achieving >3M fatigue cycles and ±0.5% dosing precision.

3,000,000+ Dynamic Fatigue Test Cycles Passed
15 days

Automotive Carpet Acoustic PU Foaming Line Project in China

Haifeng delivered an automated PU backfoaming line for automotive carpets, cutting cabin vibration by 18 dB with precise 90s cycle times.

18 dB Cabin Structure-Borne Noise Reduction
14 days

Heavy-Duty Truck Bumper RIM Dosing System Project in China

Haifeng delivered a high-output RIM dosing system for heavy truck bumpers, cutting weight by 45% with 100% cold-impact pass rates at -40°C.

45% Weight Reduction vs Stamped Steel
16 days