Advanced Composites HP-RTM Solution
Coordinate high-pressure resin metering/mixing and optional micro-gap compression for structural composites. The supplied sub-3-minute complete-cycle reference is configuration-specific.
Next-Generation Liquid Composite Molding for Structural Lightweighting
Accelerating electrification and aerospace mobility mandates ultra-lightweight structural architectures capable of high energy absorption and extreme rigidity. While continuous carbon fiber offers peak physical performance, conventional autoclave prepreg consolidation remains trapped by cycle times lasting hours and exorbitant tooling expenses. Haifeng’s Advanced Composites Liquid Molding Solution breaks this throughput barrier by integrating ultra-high-pressure injection (HP-RTM) and micro-gap compression (HP-CRTM) into synchronized automated press cells.
Press-Synchronized Gap Injection (HP-CRTM)
The supplied 0.5–2.0 mm micro-gap reference spreads resin before the compression stroke. The stated 80% flow-drag comparison applies to its specified preform and flow conditions; it is not a universal fiber-wash or impregnation guarantee.
Tool-Mounted Solvent-Free Cleanout
Tool-mounted mechanical cleanout heads are specified to clear retained mixed resin and cut runners; the tool, resin and cleaning sequence determine the remaining runner and cleaning requirements.
For structural automotive and other specified composite applications, define the reinforcement, resin, tool and complete loading-to-demolding sequence. Supplied sub-3-minute cycle and impregnation references are configuration-specific; internal defects and final properties require the agreed part tests.
Turnkey Automated HP-CRTM Manufacturing Workflow
A precision industrial sequence engineered for high-throughput composite part consolidation.
Carbon Fiber Preforming & Robot Loading
Multi-axial carbon fabric plies are binder-stabilized into 3D preforms, trimmed by ultrasonic cutters, and loaded by automated end-effectors into the heated tool.
Tool Micro-Gap Setting & Deep Vacuum Drawing
The press closes the mold to a calibrated micro-gap (0.5–2.0 mm) while high-speed vacuum skids evacuate the cavity to 0.05 kPa to prevent trapped air pockets.
High-Pressure Impingement Gap Injection
The metering/mixing circuit operates within the supplied 12–20 MPa range and delivers resin through the tool-mounted head. Cavity pressure, flow and compression timing are established separately for the selected tool and preform.
Reference Solution Engineering Envelope
Typical capability matrix for Haifeng turnkey HP-RTM and HP-CRTM composite production cells.
| Parameter | Value / Unit | Applicable Configuration / Conditions |
|---|---|---|
| Peak Injection Pressure | 12.0 to 20.0 MPa | Servo-hydraulic axial piston proportioning skid |
| Instantaneous Dispensing Output | 10.0 to 250.0 g/s | Continuous variable displacement servo drive |
| Dosing Stoichiometry Precision | Ratio tolerance within ±0.2% | High-pressure Coriolis mass flow closed-loop control |
| Mold Cavity Evacuation Level | Down to 0.05 kPa (Absolute) | Dual-stage dry rotary vane vacuum skid with mold sealing |
| Compatible Fiber Volume Fraction | 50% to 60% (V_f) | Carbon fiber, glass fiber, and hybrid stitched preforms |
| Total Part Molding Cycle Time | Less than 3.0 minutes | Preform loading to demolding with fast-cure epoxy |
Core Equipment for This Solution
The package covers resin conditioning and degassing, metering, high-pressure mixing, tool-mounted injection interfaces and press synchronization. Tool shuttles and robotic preform handling are optional. The press, site utilities, fibers and resin are agreed external interfaces. This brief covers HP-RTM and HP-CRTM; other composite processes have separate configurations.
Core Advantages of Haifeng Composite Solutions
Engineering features designed to conquer high scrap rates, lengthy cycle times, and fiber displacement.
High-Pressure Impingement Mixing
Metering and impingement circuits are configured for the selected resin and hardener.
Press-Synchronized HP-CRTM
Injection and compression timing are coordinated through the specified press interface.
Vacuum-Assisted Processing
Material degassing and mold evacuation are configured to control air entrapment; part void content requires inspection.
Mechanical Head Cleanout
A tool-mounted mechanical cleanout system is specified; runner and cleaning requirements depend on the tool and resin.
Related Project Draft
Related project briefs describe their own component, material and equipment configurations; reported results are not universal machine ratings.
Frequently Asked Questions
Find answers about Advanced Composites HP-RTM Solution, including material selection, equipment configuration and the information needed to plan a production line.
How does HP-CRTM micro-gap injection control fiber movement?
Can fast-curing polyurethane resins be processed instead of epoxy?
What level of press parallelism is required for HP-CRTM operation?
How does the machine handle fast-curing resin without tip freeze-offs?
Request an Advanced Composites Equipment Proposal
Submit your composite part dimensions, fiber volume targets, and cycle time specifications for an engineered equipment proposal.
