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PCM Automated Prepreg Compression Molding Solution

A turnkey automation line for continuous-fiber prepreg compression molding, from material preparation and lay-up through pressing and cooling.

PCM Prepreg Compression Molding

Automate Continuous-Fiber Prepreg Molding

PCM compression molding places cut, release-film-stripped continuous-fiber prepreg in a mold, then applies heat and pressure to cure the part. The automated line covers prepreg cutting, handling and lay-up, compression molding and cooling. The turnkey project can include design, manufacture, transport, unloading, installation, commissioning and training.

Product and material first

Start with the finished-product drawing, material system and acceptance requirements. The process route and equipment configuration are assessed together.

Capacity across the whole process

Define output with preparation, forming/reaction, curing, handling and inspection included. The slowest stage and product changes determine practical line capacity.

The line can be configured for carbon-fiber or glass-fiber prepreg with mold-core circulation and robot-applied release agent. Project scope can include design, manufacture, transport, unloading, installation, commissioning and training.

PCM production workflow

From Prepreg Preparation to Cooled Part

A configurable automated sequence for PCM prepreg compression molding.

01

Cut prepreg

Cut the continuous-fiber prepreg to the required charge pattern and prepare it for lay-up.

CUT PATTERN DEFINED FOR THE PRODUCT
02

Transfer and lay up

Handle the cut prepreg and place the required layers in the mold.

LAY-UP SEQUENCE DEFINED FOR THE PRODUCT
03

Prepare the mold

Circulate mold cores automatically and apply release agent with a robot.

MOLD AND RELEASE-AGENT CONFIGURATION DEFINED FOR THE PROJECT
Technical specifications

PCM Prepreg Line — Reference Parameters

Reference material, press and automation information for PCM compression molding.

ParameterReference specification
Industry applicationsNew-energy vehicle decorative and structural components
Applicable materialCarbon-fiber and glass-fiber prepreg
Process typePCM prepreg compression molding
Press configurationServo-mechanical and hydraulic presses; 100–500 tonnes; platen customized for the product
Mold cleaningAutomatic mold-core circulation; robot-applied release agent
Control system and communicationSIEMENS / AB; PROFINET / EtherNet/IP industrial Ethernet real-time communication

These are the supplied reference specifications. Final press force, platen dimensions and automation interfaces are defined for the selected product.

Reference specifications supplied for this line; confirm product-specific settings, press force and acceptance conditions in the technical proposal.
Project design

Coordinate the Equipment With the Process

Evaluate repeatability, handling and acceptance across the full workflow.

Material-specific configuration

Component circuits, thermal control, mixing and receiving equipment are matched to the approved chemistry and processing window.

Defined interfaces

Haifeng can coordinate the agreed prepreg-handling, heated-press, tooling and finishing package. A metering machine is not listed as a mandatory PCM component.

Documented acceptance

The proposal defines trials, process records, inspection responsibilities and product-specific acceptance conditions.

Planning questions

Frequently Asked Questions

Clarify the production route before selecting a machine.

Does PCM need a liquid resin injection machine? +
PCM starts with resin-impregnated reinforcement. A separate liquid injection unit is required only if the agreed process includes another resin application stage.
What information is needed to size the production line? +
Share the finished-product drawing or sample, material supplier data, target output per shift or hour, automation requirements and factory conditions. Product changes, cure residence and downstream handling must be included in the capacity review.
What is included in the equipment package? +
Haifeng can coordinate the agreed prepreg-handling, heated-press, tooling and finishing package. A metering machine is not listed as a mandatory PCM component.
Are cycle time and finished-product performance fixed? +
They are established for the selected material, geometry, tooling and acceptance tests. The proposal identifies target conditions and the validation needed before a final performance commitment.

Submit Your Production Goals

Share the finished product, material, target capacity, automation requirements and factory conditions to discuss a project-specific line configuration.

Contact us
Product and material review Process and scope discussion
Equipment roles

Core Equipment and Integrated Interfaces

Related equipment for the process described on this page. Metering, handling, tooling and downstream scope are confirmed for the selected material and product; each equipment record defines its own configuration.

Application evidence

Related Application References

Review the material, product geometry, equipment scope and reference conditions within each record when assessing a comparable application.

View Record