Synthetic Leather Manufacturing Turnkey Plant
Compare synthetic-leather process and material choices, including dry transfer coating, wet coagulation, water-borne processing and solvent-free reactive coating. Define the substrate, layer structure and downstream interfaces for the selected route.
Process and Material Choices
Dry/wet processing describes the manufacturing route; water-borne/solvent-free describes material and processing choices. Review the full layer construction rather than treating these as four mutually exclusive categories.
Dry Transfer Coating
Coordinate release paper, coating, drying and lamination around the synthetic-leather layer structure.
Wet Coagulation and Washing
Define substrate impregnation, coagulation, washing and recovery interfaces for the selected wet route.
Water-Borne Processing
Specify the water-borne material, mechanical-foaming needs, coating and drying stages.
Solvent-Free Reactive Coating
Configure two-component metering, mixing, coating or impregnation and downstream reaction conditions.
Manufacturing Solutions
The overview cards introduce process choices; the package cards define equipment and interfaces. Water-borne mechanical foaming and solvent-free two-component coating are separate modules.
Dry-Process Synthetic Leather
Review the dry-process production configuration and coordinate material preparation, coating and downstream operations around the required product.
Process and Configuration
Wet-Process Synthetic Leather
Plan the wet-process configuration around the substrate, material system, processing stages and required line interfaces.
Process and Configuration
Water-Based Synthetic Leather
Coordinate water-based material handling, coating and downstream processing around the product structure and output requirements.
Process and Configuration
Solvent-Free PU Coating
Configure PU metering, mixing, coating and downstream processing for the specified solvent-free synthetic leather application.
Process and Configuration
Solvent-Free Coating and Water-Borne Process Package
The package covers two-component metering and mixing, a reverse-roll coating interface, material conditioning and controls for the solvent-free route. Water-borne mechanical foaming is a separate process module. Conveying and unwinding are optional; chemistry, release paper, water and power are agreed external interfaces.
Process and Configuration
Water-Borne Mechanical Foaming Package
Mechanical gas dispersion into water-borne PU, followed by configured coating and drying for synthetic-leather layers.
Process and Configuration
Release Paper Transfer Coating Package
Release-paper topcoat and adhesive delivery, coordinated drying and lamination for dry-process PU synthetic leather.
Process and Configuration
Wet-Process Coagulation and Washing Package
A multistage DMF/water coagulation and countercurrent washing package with monitored circulation and recovery interfaces.
Process and Configuration
Solvent-Free Microfiber Impregnation Package
Two-component reactive impregnation and coordinated calendering for microfiber synthetic-leather substrates.
Process and Configuration
Equipment for Your Production Process
Review reactive coating, mechanical foaming, transfer coating, wet coagulation/washing and microfiber impregnation equipment. Select the relevant package from the material, substrate and required layer construction.
Solvent-Free PU Foaming Machine | Synthetic Leather
Integrated low-pressure foaming & feeding unit for solvent-free PU leather coating. Serves automotive, sofa, garment & luggage leather with precise metering (±0.3%) & intelligent three-stage control.
Solvent-Free PU Coating Machine | Synthetic Leather
The HF-SFL180-2K is a two-component solvent-free polyurethane coating and lamination machine for automotive and furniture synthetic leather. VOC outcomes depend on the formulation and application and require testing.
Mechanical PU Foaming Machine | Water-Borne Leather
Mechanical gas dispersion into water-borne PU, followed by configured coating and drying for synthetic-leather layers.
PU Transfer Coating Line | Dry-Process Leather
Release-paper topcoat and adhesive delivery, coordinated drying and lamination for dry-process PU synthetic leather.
DMF Coagulation and Washing Line | Wet-Process Leather
A multistage DMF/water coagulation and countercurrent washing package with monitored circulation and recovery interfaces.
Solvent-Free PU Impregnation Line | Microfiber Leather
Two-component reactive impregnation and coordinated calendering for microfiber synthetic-leather substrates.
Share Your Product, Material, Output and Factory Requirements
Review a related site project record, then discuss the configuration and acceptance conditions for your own production line.
View Related ProjectEngineering Delivery for Your Production Goals
Define the process, equipment and supporting operations together. Haifeng supply, integrated equipment and customer-provided systems are identified for the selected project.
Production Requirements
Define the product, material, output and quality requirements that guide the system configuration.
Process and Equipment Configuration
Match the process route, core equipment and supporting systems to your production goals.
Factory and Interface Planning
Clarify layout, utility requirements and interfaces with integrated or customer-supplied equipment.
Commissioning and Training
Define the commissioning, operator training and service scope for the configured project.
Discuss Your Production Goals
Send substrate and layer structure, material processing data, coating width and add-on, target line speed, drying or curing requirements, daily working hours and existing line interfaces. Identify release-paper, washing and recovery needs for the chosen route.
