Automobile Acoustic Pad Foaming Line Upgrade Case | Jiangsu Banner background

Automobile Acoustic Pad Foaming Line Upgrade Case | Jiangsu

PU Acoustic Pad Foaming Line Upgrade in Jiangsu

Project Background Located in an auto parts industrial park in Jiangsu Province, the customer is a manufacturer specializing in automotive acoustic interiors, producing about 120,000 acoustic pads per year with revenue of about RMB 28 million in 2025. Challenges Manual pouring and manual trimming caused density fluctuation of ±15% and a defect rate of 8%–12%, blocking OEM NVH audits. Haifeng Solution The customer adopted the Haifeng turnkey automobile acoustic pad PU foaming line, integrating an HF-HPM high-pressure foaming machine and four hydraulic mold carriers with automatic edge trimming. Results Per-line capacity rose about 67%, density fluctuation fell to ≤±3%, defect rate to ≤2%, manpower dropped from 12 to 5, with annual savings of about RMB 1.02 million and a payback period of about 3.3 years.

Turnkey Line Configuration

The customer selected the Haifeng automobile acoustic pad PU foaming line turnkey solution, consisting of an HF-HPM series high-pressure foaming machine and hydraulic mold carriers.

EquipmentModelQtyFunction
HF-HPM Series High-Pressure Foaming Machine (Automobile Acoustic Pad)HF-HPM-1A1B-AcousticPad1 setTwo-component high-pressure impingement mixing & metered pouring, dosing accuracy ≤±0.3%
Hydraulic Mold Carrier (Automobile Acoustic Pad)4 setsOpening, closing, locking, mold-plate up/down, clamping and edge-trimming motions, hydraulically driven and PLC-controlled
Electrical Control System1 setPLC intelligent control with parameter setting, status monitoring and fault alarm

Upgrade Results

+67%
Per-Line Capacity
Per-line capacity up from about 180 to 300 pcs/day
-80%
Defect Rate
Defect rate reduced from 8%–12% to ≤2%
-58%
Manpower
Operators cut from 12 to 5
Automobile Acoustic Pad Foaming Line Upgrade Case Jiangsu-2
Automobile Acoustic Pad Foaming Line Upgrade Case Jiangsu-1

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