Automatic PU Tire Production Line | Bicycle Solid Tires
A 24-station rotary configuration for molded PU bicycle and e-bike tires, combining metering, indexed tooling, curing and demolding. Material, tire geometry and validated timing define the selected production conditions.
Carousel Configuration
24 mold stations in the listed model.
Density Reference
350–450 kg/m³ in the brief; final material properties follow formulation trials.
Tooling Range
12–28 inch tire sizes in the configuration reference; tooling and rim fit are selected separately.
Production Timing
Establish entry-to-demold cycle, mold cavities and output interval for the selected tire.
Product Overview
The HF-BIKE-CAROUSEL-24 reference configuration combines a 24-station indexed carousel with PU metering, mold handling, curing and demolding for specified bicycle tires. Select the formulation and tooling for the required geometry, rim interface and component properties.
The original brief lists a 45–60 second timing reference, but its timing endpoints are not verified. It is not used here to promise tires per shift or per day. Final throughput follows the validated entry-to-demold cycle, mold cavities, output interval, daily working hours and downstream operations.
Production Workflow
Prepare the Mold
Prepare molds and the selected release-agent arrangement for the formulation.
Meter and Fill
Coordinate material metering, mixing and the shot with the selected tire tooling.
Cure and Index
Set mold-temperature control and indexed handling around validated demolding readiness.
Demold and Finish
Coordinate demolding, post-treatment, trimming and component inspection.
Technical Specifications
The listed model values are configuration references. Confirm the selected equipment schedule, material compatibility, timing definition and operating conditions in the technical agreement.
| Technical Parameter | HF-BIKE-CAROUSEL-24 |
|---|---|
| Components | Dual-Component (Polyol Blend, Formulated MDI) |
| Output Range (g/s) | 10 – 40 kg/min (Customizable) |
| Ratio Accuracy | ±0.5% (Closed-loop mass flowmeter feedback) |
| Power Supply | 380V / 50Hz, 3-Phase (Or 480V 60Hz Custom) |
| Working Pressure | 150 – 190 bar (High-pressure impingement) |
| Tank Capacity (L) | 250 L Stainless Steel Jacketed Tanks |
| Dimensions (L×W×H) | Turntable Diameter: Approx. 7.5 Meters |
| Carousel Stations | 24 Mold Stations |
| Submitted Time Reference — Basis to Confirm | 45–60 s as listed in the brief. Confirm whether this applies to the full entry-to-demold cycle or an output interval before using it for capacity planning. |
| Tire Density Range | 350 – 450 kg/m³ |
| Applicable Tire Sizes | 12" to 28" (Kids bikes to 700C e-bikes) |
Key Features
Indexed Mold Handling
Coordinate the 24-station arrangement with filling, curing and demolding.
Formulation-Specific Tire Production
Select the material, density target, tire geometry and tooling together.
Component and Throughput Evaluation
Validate ride, wear, bonding and production timing for the selected tire; no maintenance-free life or universal output quantity is promised.
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