Polyurethane Machinery &Equipment
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Automatic Box Foaming Machine | Flexible PU Foam

Automatic box foaming equipment for batch production of flexible polyurethane foam. The supplied configuration includes raw-material mixing, foam forming and a touchscreen control system for managing formulations, with automatic and manual operating modes. Foam blocks are produced in individual molds and then transferred to the agreed conditioning and downstream cutting stages.

Production Route

Batch box foaming

Control Modes

Automatic and manual

Reference Density

8–80 kg/m³; formulation dependent

Application Review Configuration on Request
Batch Flexible Foam Equipment

Product Overview

Touchscreen-controlled batch foaming with automatic and manual operating modes.

Automatic box foaming equipment for batch production of flexible polyurethane foam. The supplied configuration includes raw-material mixing, foam forming and a touchscreen control system for managing formulations, with automatic and manual operating modes. Foam blocks are produced in individual molds and then transferred to the agreed conditioning and downstream cutting stages.

Potential applications include furniture, packaging, automotive and aviation foam components. Suitability for a particular end use depends on the foam formulation and the relevant product requirements; this equipment description does not establish an end-product certification.

Rectangular and cylindrical molds are shown in the equipment images. Their dimensions, inclusion in the supply scope and compatibility with the selected material system are to be agreed for the final configuration.

Reference photographs have been reconstructed for clarity. Check equipment details against the approved configuration and drawings.

Product Overview

Batch

Flexible PU Foam Production

Production Route

Prepare the Material System

Define the formulation, density target, material preparation and operating conditions.

Select the Mold Configuration

Confirm the mold geometry, batch size and supply scope.

Mix and Foam

Manage the selected formulation through the touchscreen and use the agreed automatic or manual sequence.

Condition and Finish

Agree the block conditioning, handling and downstream cutting arrangement separately.

Equipment Configuration

Technical Specifications

Specifications describe a reference configuration. Material circuits, metering output and the output measurement method are confirmed for the selected formulation and mixing arrangement. No finished-foam hourly or daily production rate is established by this table. Overall dimensions exclude access, service and ventilation clearances, which require layout approval.

Technical ParameterAutomatic Box Foaming Configuration
Dimensions (L×W×H)10,000 × 7,000 × 3,500 mm
Material and mixing arrangementConfirmed during system configuration
Foaming width1,550–2,050 mm
Foaming length2,050–3,050 mm
Foaming height1,250 mm
Foam density range8–80 kg/m³
Output capacityConfirmed under agreed output measurement conditions
Mixing head power11 kW
Controls and Foam Forming

Equipment Functions

Functions of this equipment configuration. Final scope is configuration dependent.

Touchscreen Recipe Management

Manage different formulations and adjust the selected settings.

Automatic and Manual Control

Both operating modes are described for this configuration.

Batch Foam Forming

Produce individual flexible PU foam blocks in the selected molds.

Downstream Planning

Coordinate conditioning, handling and cutting with the factory layout.

Foam Production and Finishing

Compare the low-pressure mixing equipment, continuous slabstock route and downstream block-cutting equipment. Their roles and supply scopes differ from this automatic box foaming configuration.

Equipment Selection

Frequently Asked Questions

Is this a continuous slabstock line?
This page describes batch box foaming equipment. Continuous slabstock uses a different forming arrangement.
How is production capacity specified?
Agree the formulation, material charge, mold dimensions, process sequence and measurement method before specifying output. Finished-foam hourly and daily capacity require an established batch schedule.
How are the material circuits defined?
Component count, metering channels and mixing arrangements follow the selected formulation and agreed configuration.
Which details are needed for a quotation?
Provide foam formulation, density range, block dimensions, target batch schedule, mold requirements, available floor space and site utilities.