Polyurethane Machinery &Equipment
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Rebond Foam Production Machine | Recycled Foam Blocks

Mixes shredded foam with binder, charges molds and compresses the mixture hydraulically to form rebonded foam blocks. Manual-mold and steam-assisted automatic-mold configurations are described.

Equipment

Rebond Foam Production Machine

Application

Recycled Foam Blocks

Configuration

2 listed options

Application Review Configuration on Request
Recycled Foam Blocks

Product Overview

Mixes shredded foam with binder, charges molds and compresses the mixture hydraulically to form rebonded foam blocks. Manual-mold and steam-assisted automatic-mold configurations are described.

Mixes shredded foam with binder, charges molds and compresses the mixture hydraulically to form rebonded foam blocks. Manual-mold and steam-assisted automatic-mold configurations are described.

Review the material, dimensions, handling sequence and interface requirements with Haifeng to define the final supply scope.

Reference photographs have been reconstructed for clarity. Check equipment details against the approved configuration and drawings.

Review this equipment within the Sponge Foam Turnkey Plant. Compare the Continuous Slabstock Foaming Solution for upstream foam production; cutting, recycling and packaging equipment are separate downstream modules.

Product Overview

Haifeng

Recycled Foam Blocks

Equipment Selection and Integration

Define the Material

Provide the foam type, density, input dimensions and intended finished product.

Select the Configuration

Confirm the working envelope, material-handling arrangement and required options.

Review Process Interfaces

Coordinate upstream preparation, this equipment operation and downstream receiving.

Agree Acceptance Conditions

Define sample trials, settings, measurement method and final supply scope.

Equipment Configuration

Technical Specifications

Listed values describe reference configurations. Final capacity, finished dimensions and tolerances depend on the selected material, settings and acceptance conditions. Confirm site utilities and access clearances before layout approval.

Technical ParameterConfiguration AConfiguration B
Dimensions (L×W×H)6000 × 3600 × 4500 mm6000 × 3600 × 4500 mm
Mixing chamber volume10 m³10 m³
Mixing speed40 rpm40 rpm
Total power11 kW12 kW
Mold size (L × W × H)2050 × 1550 × 1000 mm2100 × 1600 × 1850 mm
Mold arrangement2 molds; manual arrangement1 mold; steam-assisted automatic arrangement
Recycled Foam Blocks

Equipment Functions

Functions described for the listed arrangement. Optional items require confirmation in the final supply scope.

Foam-granule and binder mixing

Included in the described equipment arrangement; confirm implementation for the selected configuration.

Hydraulic mold compression

Included in the described equipment arrangement; confirm implementation for the selected configuration.

Manual and steam-assisted mold options

Included in the described equipment arrangement; confirm implementation for the selected configuration.

Optional feeding, weighing and binder dosing

Optional configuration to be agreed for the application.

Foam Production and Finishing

Compare equipment options for the selected process. Not every listed machine is required for every project.

Equipment Selection

Frequently Asked Questions

What is this equipment used for?
Mixes shredded foam with binder, charges molds and compresses the mixture hydraulically to form rebonded foam blocks. Manual-mold and steam-assisted automatic-mold configurations are described.
Which configuration should I select?
Provide input material, density, block or web dimensions, finished geometry, target production schedule and available factory space. Haifeng will review the working envelope and process interfaces.
Are all listed rates and tolerances guaranteed?
Listed technical values are reference configuration data. Confirm material conditions, operating settings, trials and acceptance criteria for the final order.
What must be confirmed before installation?
Confirm the electrical supply, utilities, guarding, access clearances, loading method and included auxiliary equipment.