PU Elastomer Cast Machine for PV Roller 1
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PU Elastomer Casting Machine | PV Guide Rollers

PU elastomer casting machine for precision production of silicon wafer conveying guide rollers in the photovoltaic industry, with 30–600 g/s flow, ±0.3% metering, BDO high-resilience formula and vacuum defoaming.

Pouring Rate

30–600 g/s

Mixing Head Speed

8000–12000 r/min

Metering Accuracy

≤±0.3%

Vacuum Defoaming

≤ -0.095 MPa

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Availability on Request Delivery Schedule on Quotation 1-Year Warranty
PU Elastomer Casting Machine for PV Guide Rollers

Engineered for Precision, Scratch-Free PV Guide Rollers

The HF-CPUE-2A2B-Photovoltaic is a PU elastomer casting machine for silicon wafer conveying guide rollers, with 2A2B two-component metering, BDO high-resilience formula and vacuum defoaming.

This PU elastomer casting machine is purpose-built for the precision production of silicon wafer conveying guide rollers in the photovoltaic industry, widely adapted to PV module production lines and silicon wafer cutting and conveying equipment. The 2A2B two-component system includes a color paste tank for flexible color matching, meeting the standardized appearance requirements of PV equipment parts. Supporting the BDO high-resilience formula, the finished rollers feature a smooth and delicate surface that does not scratch silicon wafers or precision PV components. Dynamic ultra-high precision metering (≤±0.3%) ensures accurate forming dimensions, stable operation without wobble, and suitability for high-speed conveying on PV production lines. Vacuum defoaming (≤-0.095MPa) ensures dense, pore-free products with high cleanliness, perfectly meeting the dust-free production requirements of PV workshops.

Engineered for Precision, Scratch-Free PV Guide Rollers

Configured

To Your Production Brief

Operation Workflow

Raw Material Preparation

Prepare CPU prepolymer and chain extender (MOCA or BDO) at the target mix ratio (MOCA: 100:8-13; BDO: 100:3-5), with color paste for standardized PV part appearance.

Tank Loading & Temperature Setting

Load prepolymer into Tank A and chain extender into Tank B; the 2A2B temperature control sets Tank A at 30-80°C and Tank B per formula (MOCA: 90-115°C; BDO: 25-50°C).

Vacuum Defoaming

Activate the vacuum defoaming system to reach ≤-0.095MPa, removing bubbles for dense, pore-free guide rollers with high cleanliness for dust-free PV workshops.

Precision Metering, Mixing & Small-Flow Casting

The PLC dynamic metering system (≤±0.3%) dispenses precisely; the mixing head runs at 8000-12000 r/min, with small-flow casting (30-600 g/s) for stable, scratch-free guide rollers.

HF-CPUE-2A2B-Photovoltaic

Technical Specifications

Standard configuration parameters for the photovoltaic guide roller casting machine. Customizations are available upon request.

Download PDF Spec Sheet Talk to an Engineer
Technical ParameterHF-CPUE-2A2B-Photovoltaic
Pouring Rate30～600 g/s
Raw Material RatioMOCA: 100:8~13; BDO: 100:3~5
Tank Capacity50 / 100 L
Mixing Head Speed8000～12000 r/min
Dynamic Metering Accuracy≤±0.3% (Full range)
Tank Configuration2A2B two-component + color paste tank
Material Temperature ControlTank A: 30~80℃; Tank B: MOCA(90~115℃)/BDO(25~50℃)
Vacuum DefoamingVacuum ≤-0.095MPa
Cleaning SystemHigh-pressure circulating cleaning + air purge cleaning
Power5.5～7.5 kW
Control SystemPLC + touch screen + multi-formula storage
Applicable SystemCPU Prepolymer + MOCA/BDO Chain Extender
Warranty1 year
CertificationsConfirm applicable documents for the quoted configuration
WHY CHOOSE US

Key Features & Advantages

Engineered for precision, cleanliness, and stability in photovoltaic guide roller production.

2A2B Configuration with Color Paste Tank

Flexible color matching to meet the standardized appearance requirements of photovoltaic equipment accessories.

BDO High-Resilience Process

Smooth and delicate product surface, ensuring no scratches on silicon wafers and precision photovoltaic components during conveying.

Dynamic Ultra-High Precision Metering

Precision molding size with stable operation without shaking, suitable for high-speed conveying in photovoltaic production lines.

Vacuum Defoaming (≤-0.095MPa)

Ensures dense products without pores and high cleanliness, perfectly suitable for dust-free production requirements of photovoltaic workshops.

High-Speed Mixing Head

Mixing head operates at 8000–12000 r/min for homogeneous material blending, ensuring consistent product quality.

Intelligent PLC Control with Multi-Formula Storage

PLC + touch screen interface with multiple formula memory simplifies operation, reduces errors, and enables rapid changeovers between formulations and colors.

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Frequently Asked Questions

What photovoltaic applications is this machine designed for?
This machine is specially designed for the precision production of silicon wafer conveying guide rollers. It is widely used in photovoltaic module production lines and silicon wafer cutting and conveying equipment, ensuring no damage and no pollution during production.
How does the machine prevent scratches on silicon wafers?
The machine supports the BDO high-resilience formula, which produces a smooth and delicate product surface. This ensures no scratches on silicon wafers and precision photovoltaic components during conveying operations.
What metering accuracy can I expect from this system?
The dynamic metering system achieves ≤±0.3% accuracy across the full range, ensuring precise molding size and stable operation without shaking – critical for high-speed conveying in photovoltaic production lines.
How does vacuum defoaming benefit PV roller production?
The vacuum defoaming system maintains vacuum ≤-0.095MPa, producing dense, pore-free products with high cleanliness. This perfectly meets the dust-free production requirements of photovoltaic workshops.
Can I produce rollers in different colors?
Yes. The 2A2B configuration includes a dedicated color paste tank, enabling flexible color matching to meet the standardized appearance requirements of photovoltaic equipment accessories.
Is this machine suitable for clean workshop environments?
Absolutely. The BDO clean process ensures impurity-free production, and the vacuum defoaming system ensures pore-free, dense products. High cleanliness and dust-free operation make it perfectly suitable for photovoltaic clean workshop environments.