Low-Pressure PU Foaming Machine | OTR Rubber-Particle Solid Tires
Specialized PU system for OTR solid tires with rubber particle blending, featuring wide ratio (100:20‑20:100), ≤0.3% accuracy, anti‑clog design, and PLC safety control.
Output Flow Rate
60～300 kg/h
Mix Ratio (A:B)
100:20～20:100 (adjustable)
Metering Accuracy
≤0.3%
Working Pressure
0～15 bar
Product Overview
The HF‑LPM‑1A1B‑OTR‑K is a specialized PU system for OTR solid tires, blending polyurethane with rubber particles via IBC direct feed, with ≤0.3% accuracy and anti‑clog design.
The HF-LPM-1A1B-OTR-K is a specialized low-pressure PU foaming system for manufacturing OTR solid tires filled with polyurethane and rubber particles. Dual metering units draw PU raw materials directly from IBC tote tanks for continuous production. Rubber particles are quantitatively fed from a 500L hopper via screw conveyor, pre-mixed with polyurethane, then pumped into tire interiors for filling, venting and pressure curing. It delivers 60–300 kg/h output with adjustable A:B ratio from 100:20 to 20:100. Variable frequency motors drive high-precision gear pumps to ≤0.3% accuracy. Working pressure is adjustable from 0 to 15 bar, with automatic overpressure shutdown and audio-visual alarms. The 700L raw material tank, 300μm filter and anti-clog pipeline design ensure continuous, low-maintenance operation. PLC + touch screen control with imported core components enables stable, user-friendly operation and remote monitoring.
Production Workflow
Raw Material & Particle Feeding
PU raw materials are drawn directly from IBC tote tanks via dual metering units; rubber particles are quantitatively fed from the 500L hopper via screw conveyor.
Ratio Setting & Pre‑Mixing
Set A:B mix ratio (100:20‑20:100) on PLC touch screen; rubber particles are pre‑mixed with PU ahead of the screw pump.
Filling, Venting & Pressure Curing
Mixed material is pumped into tire interiors at 0‑15 bar; air is vented; material cures under pressure to form solid tire structure.
System Monitoring & Anti‑Clog Maintenance
PLC monitors pressure and flow in real time; overpressure triggers automatic shutdown. 300μm filter and optimized pipeline design prevent clogging and simplify cleaning.
Technical Specifications
Specifications are based on standard configurations. Customizable ratios, flow rates, and hopper capacities available upon request.
| Technical Parameter | HF-LPM-1A1B-OTR-K |
|---|---|
| Output Flow Rate | 60–300 kg/h |
| Mix Ratio Range | A:B = 100:20–20:100 (adjustable) |
| Raw Material Tank Capacity | 700 L |
| Particle Hopper Capacity | 500 L |
| Total Installed Power | 5.5 kW |
| Mixing Head Rotational Speed | 30–105 rpm |
| Metering Accuracy | ≤0.3% |
| Working Pressure | 0–15 bar |
| Pressure Protection | Automatic shutdown & audio-visual alarm for overpressure |
| Machine Weight | 1,800 kg |
| Warranty Period | 1 year |
| Certifications | Confirm applicable documents for the quoted configuration |
| Brand | Haifeng |
Key Advantages
Six engineering benefits that deliver durable, high‑performance OTR solid tires with precision blending, wide ratio adjustability, and reliable safety protection.
Imported Core Components with High‑Precision Metering
Variable frequency motors drive high‑precision gear metering pumps with ≤0.3% accuracy, ensuring consistent mixing ratios and reliable tire quality across batches.
Direct IBC Tote Feeding for Continuous Mass Production
Dual metering units draw PU raw materials directly from IBC bulk totes, eliminating manual handling and enabling uninterrupted industrial‑scale production with minimal downtime.
Wide Adjustable Ratio & Broad Operating Range
A:B ratio adjustable from 100:20 to 20:100, with flow rate of 60‑300 kg/h and working pressure of 0‑15 bar—meeting filling requirements for all OTR tire sizes and specifications.
Intelligent PLC Control with Comprehensive Safety Protection
PLC + touch screen with real‑time pressure and flow monitoring; overpressure triggers automatic shutdown and audio‑visual alarms. Imported core electrical parts ensure stable, user‑friendly operation.
Anti‑Clogging Design & Easy Maintenance
300μm filter, high‑efficiency mixing unit, and rationally arranged pipelines prevent clogging and simplify cleaning. Remote operation and maintenance support are also available.
Optimized for Rubber Particle Blending
Dedicated 500L hopper and screw conveyor quantitatively feed rubber particles, pre‑mixed with PU ahead of the pump for homogeneous blending—ensuring consistent material distribution in every tire.
Complete Your Production Line
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