Continuous Slabstock Foaming Project in Brazil
Continuous Slabstock Foaming in Brazil project reference: Continuous metering, dynamic mixing, flat-top conveyor forming and block cut-off for flexible furniture foam.
Project Reference and Configuration
Illustration notice. Process illustrations are not verified photographs of this installation.
Project reference basis. Figures and configuration details are reported in the supplied project brief. They are reference values for the stated application, rather than verified acceptance results or a guarantee for another installation. Confirm the source records, material, tooling, operating schedule and test method when assessing a comparable project.
This project reference describes continuous metering, dynamic mixing, flat-top conveyor forming and block cut-off for flexible furniture foam.
Configuration and numerical values are reproduced from the supplied project brief for discussion. Original production, inspection and acceptance records have not been verified; these values do not establish certification or performance for another configuration.
Configuration Listed in the Project Brief
| Solution Module | Typical Panels / Parts | Core Material | Main Process | Typical Production Mode |
|---|---|---|---|---|
| Furniture & Comfort Foam | Sofa Seat Cushions (HR Foam) | Flexible PU (35–45 kg/m³) | Continuous Flat-Top Foaming | Continuous Slabstock Tunnel |
The brief lists an 8-stream metering arrangement and a 35 m conveyor, with a 300 kg/min customer-application reference and a separately described 300–450 kg/min equipment range. These references are distinct from the current 13-component/350 kg/min configuration in the Slabstock solution. Confirm the original operating records and equipment schedule.
Illustrative process gallery: The gallery contains equipment and workflow reference illustrations selected for this continuous slabstock application. They support process explanation; the project configuration and reported results are described separately in the project text. The illustrations have no confirmed customer-site attribution.
Equipment References in the Project Brief
The supplied brief lists the following equipment references. Model identities, quantities and the actual delivery scope follow the original equipment schedule.
1. Continuous Slabstock Foaming Dosing Machine: Multi-stream precision stoichiometric chemical metering and dynamic mixing
2. Flat-Top Forming Conveyor Tunnel: 35-meter continuous conveyor with adjustable side walls and falling plates
3. Synchronous Traveling Bandknife Cutter: Synchronous linear tracking and automated transversal foam block cutting
4. Master Automation PLC Cabinet: Complete formulation management, mass flow feedback, and safety interlocking
Installation, training, warranty and service arrangements follow the project agreement; durations in this brief are references.
| Equipment | Model | Qty | Function |
|---|---|---|---|
| Continuous Slabstock Foaming Dosing Machine | HF-SLAB-8S | 1 Unit | Multi-stream precision stoichiometric chemical metering and dynamic mixing |
| Flat-Top Forming Conveyor Tunnel | HF-TUNNEL-35M | 1 Unit | 35-meter continuous conveyor with adjustable side walls and falling plates |
| Synchronous Traveling Bandknife Cutter | HF-CUT-AUTO | 1 Unit | Synchronous linear tracking and automated transversal foam block cutting |
| Master Automation PLC Cabinet | HF-PLC-SLAB-V4 | 1 Set | Complete formulation management, mass flow feedback, and safety interlocking |
Project Reference Values
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