High-Pressure PU Foaming Machine | Car Seat Cushions
High-pressure high-resilience soft foam system for car seats, cushions, headrests and pillows
±0.3% Accuracy
Ratio precision
loT Ready
Remote monitoring
30% Energy Save
vs.conventional
2-4 Components
Flexible config
Product Overview
Specially designed for high-resilience interior foaming production of car seats, cushions, headrests and pillows.
This high-pressure PU machine is purpose-built for high-resilience interior foaming production of car seats, cushions, headrests, and pillows. The 1A1B two-component system with independent temperature control and circulation stirring ensures consistent material quality. Accurate ratio of high-resilience flexible foam delivers comfortable seat feeling with excellent resilience and no collapse over time. Precision metering molding with ≤±0.3% dosing accuracy produces defect-free and burr-free products, in line with automotive interior standards. Solvent-free environmental cleaning supports clean production, making the machine suitable for auto parts dust-free workshops. With stable operation, the equipment is ideal for mass and efficient production of automotive interiors. The system meets the core needs of comfortable resilience, no collapse, environmental protection, no odor and beautiful molding for standardized automotive parts production lines.
Operation Workflow
Raw Material Preparation
Prepare polyether polyol and isocyanate at the target mix ratio (100:45-60) for high-resilience soft foam, with proper conditioning for consistent quality.
Tank Loading & Temperature Setting
Load polyol into Tank A and isocyanate into Tank B; the 1A1B temperature control maintains 20-45°C with circulation stirring for uniform material consistency.
High-Pressure Precise Metering & Mixing
The PLC dosing system (≤±0.3%) dispenses precisely; the mixing head runs at 7000-12000 r/min under 10-18 MPa for homogeneous high-resilience foam.
High-Resilience Foaming & Molding
Inject the mixed material into the seat cushion mold; high-resilience foaming forms defect-free, burr-free products with comfortable resilience and no collapse.
Technical Specifications
Standard configuration parameters for the car seat cushion high-pressure PU machine. Customizations including tank capacity are available upon request.
| Technical Parameter | HF-HPM-1A1B-CarSeat |
|---|---|
| Pouring Rate | 50～1000 g/s |
| Mix Ratio | Polyether: Isocyanate = 100:45~60 |
| Tank Capacity | 100L / 150L (Optional, Per Tank) |
| Mixing Head Speed | 7000～12000 r/min |
| Dosing Accuracy | ≤±0.3% (Full Dynamic Range) |
| Tank Configuration | 1A1B Two-Component Independent Temp Control + Circulation Stirring |
| Temperature Control | 20～45℃ |
| Mixing Pressure | 10～18 MPa |
| Vacuum Defoaming | None |
| Cleaning System | Automatic Air Purge Cleaning (Solvent-Free & Eco-Friendly) |
| Power | 5.5～7.5 kW |
| Control System | PLC + Touch Screen + Multi-Formula Storage |
| Application System | Polyurethane High Resilience Soft Foam System |
| Warranty | 1 Year |
| Certification | Confirm applicable documents for the quoted configuration |
Key Features & Advantages
Engineered for comfort, precision, and clean production in automotive seating applications.
Accurate Ratio of High-Resilience Flexible Foam
Delivers comfortable seat feeling with excellent resilience and no collapse over time, meeting automotive interior comfort standards.
Precision Metering Molding
Dosing accuracy ≤±0.3% ensures defect-free and burr-free products, in line with automotive interior standards and aesthetics.
Solvent-Free Environmental Cleaning
Automatic air purge cleaning system supports clean production, suitable for auto parts dust-free workshop environments.
Stable & High-Efficiency Operation
Designed for mass and efficient production of automotive interiors with consistent quality across all batches.
High-Pressure Homogenization
Mixing pressure of 10–18 MPa with high-speed mixing (7000–12000 r/min) ensures homogeneous material blending for consistent foam properties.
Intelligent PLC Control with Multi-Formula Storage
PLC + touch screen interface with multi-formula storage simplifies operation and enables rapid changeovers between different seat cushion specifications.
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Integrate the product with our full range of auxiliary equipment for a turnkey polyurethane processing system.
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