Low Pressure Polyurethane Machine
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High-Flow PU Foaming Machine | Insulation Boards

High-efficiency high-flow foaming system for insulation-filled PU panels with PLC intelligent control

Discharge Rate

1kg/min, 5kg/min, 10kg/min, 15kg/min (Non-standard available)

Metering Accuracy

±0.3%

Components

2-6 (Customizable)

Availability on Request Delivery Schedule on Quotation 1-Year Warranty
High-Flow PU Foaming Machine for Insulation Boards

Product Overview

Specially designed for large-scale production of insulation-filled polyurethane products and supports continuous panel production lines.

This high-flow PU foamer is purpose-built for large-scale production of insulation-filled polyurethane products, supporting continuous panel production lines. The ultra-high flow dynamic injection design with precise time control increases production efficiency by more than 50% compared with traditional low-pressure equipment, greatly shortening the molding cycle. The high-pressure self-cleaning gun head requires no chemical cleaning agents, saving consumable costs and reducing downtime. The PLC control system accurately controls injection time, material ratio and temperature, with fault self-check function to reduce manual errors. The three-layer jacketed stainless steel tanks plus full-process heating pipelines maintain temperature deviation ≤±1℃, ensuring fine cells and stable product performance. The machine is widely used in the production of floor heating panels, integrated wall panels, cold storage panels, insulation water tanks, and refrigerated truck insulation panels, effectively improving thermal insulation performance and reducing production costs.

Product Overview

Configured

To Your Production Brief

Operation Workflow

Raw Material Preparation & Tank Loading

Prepare polyol and isocyanate at the target mix ratio (A:B=1:3-3:1); load materials into three-layer jacketed stainless steel tanks (200-1000L) per production needs.

Temperature & Parameter Setting

Set the temperature control system to target; the full-process heating pipelines and precision control maintain deviation ≤±1℃, with PLC parameters for injection time and ratio.

High-Flow Injection & Continuous Panel Production

The PLC-controlled system activates high-flow dynamic injection with discharge rates from 1-15 kg/min, boosting efficiency by more than 50% over traditional low-pressure equipment.

Foaming, Curing & Quality Inspection

The injected material foams and cures within the panel mold or continuous line; precise temperature control ensures fine, uniform cells for stable insulation performance.

HF-LPM-1A1B-LO

Technical Specifications

Standard configuration parameters for the high-flow PU foamer. Non-standard capacities, discharge rates, and power configurations are available upon request.

Technical ParameterHF-LPM-1A1B-LO
Discharge Rate1kg/min, 5kg/min, 10kg/min, 15kg/min (Non-standard available)
Material RatioA:B=1:3-3:1
Components2-6 (Customizable)
Tank CapacityTank A: 250L/500L/1000LTank B: 200L/450L/800L (Non-standard available)
Power18kw, 23kw, 32kw, 56kw, 108kw (Non-standard available)
Mixing Head Speed2000-6000rpm
Metering Accuracy±0.3%
Temperature Control Accuracy≤±1℃
Weight2000kg
Warranty1 Year
CertificationConfirm applicable documents for the quoted configuration
WHY CHOOSE US

Key Features & Advantages

Engineered for ultra-high production efficiency, precision control, and cost-saving operation in insulation board manufacturing.

Ultra-High Production Efficiency

Ultra-high flow dynamic injection design with precise time control increases production efficiency by more than 50% compared with traditional low-pressure equipment, greatly shortening the molding cycle.

High-Pressure Self-Cleaning Gun Head

Automatically cleans with high pressure after production, requiring no chemical cleaning agents, saving consumable costs and reducing downtime for maintenance.

Precise Intelligent PLC Control

PLC control system as standard accurately controls injection time, material ratio and temperature, with fault self-check function, reducing manual errors.

Excellent Temperature Control System

Three-layer jacketed stainless steel tank plus full-process heating pipeline, temperature deviation ≤±1℃, ensuring fine cells and stable product performance.

Flexible Discharge Rate Options

Discharge rate options from 1kg/min to 15kg/min (non-standard available), accommodating diverse production capacity requirements from small to large-scale operations.

Multi-Component Customization

Supports 2–6 components customizable, enabling diverse formulation options for different insulation products and panel types.

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SUPPORT

Frequently Asked Questions

What insulation panel applications is this machine designed for?
This machine is designed for large-scale production of insulation-filled polyurethane products including floor heating panels, integrated wall panels, cold storage panels, insulation water tanks, water heater insulation layers, kitchen insulation panels, rice steamer insulation layers, and refrigerated truck insulation panels.
What is the production efficiency compared to traditional equipment?
The ultra-high flow dynamic injection design increases production efficiency by more than 50% compared with traditional low-pressure equipment, greatly shortening the molding cycle.
How does the temperature control system ensure product quality?
The three-layer jacketed stainless steel tank plus full-process heating pipeline maintains temperature deviation ≤±1℃, ensuring fine, uniform cells and stable product performance across all production batches.
What is the advantage of the high-pressure self-cleaning gun head?
The gun head automatically cleans with high pressure after production, requiring no chemical cleaning agents. This saves consumable costs and reduces downtime for maintenance.
What discharge rate options are available?
Standard discharge rates include 1kg/min, 5kg/min, 10kg/min, and 15kg/min. Non-standard capacities are also available upon request to match specific production requirements.
What certifications does this equipment hold?
Documentation and conformity requirements are reviewed for the selected equipment configuration and destination market. Request the applicable declarations and supporting records for the quoted model. A company quality-management certificate does not certify the equipment or finished-part performance.