High-Flow PU Foaming Machine | Insulation Boards
High-efficiency high-flow foaming system for insulation-filled PU panels with PLC intelligent control
Discharge Rate
1kg/min, 5kg/min, 10kg/min, 15kg/min (Non-standard available)
Metering Accuracy
±0.3%
Components
2-6 (Customizable)
Product Overview
Specially designed for large-scale production of insulation-filled polyurethane products and supports continuous panel production lines.
This high-flow PU foamer is purpose-built for large-scale production of insulation-filled polyurethane products, supporting continuous panel production lines. The ultra-high flow dynamic injection design with precise time control increases production efficiency by more than 50% compared with traditional low-pressure equipment, greatly shortening the molding cycle. The high-pressure self-cleaning gun head requires no chemical cleaning agents, saving consumable costs and reducing downtime. The PLC control system accurately controls injection time, material ratio and temperature, with fault self-check function to reduce manual errors. The three-layer jacketed stainless steel tanks plus full-process heating pipelines maintain temperature deviation ≤±1℃, ensuring fine cells and stable product performance. The machine is widely used in the production of floor heating panels, integrated wall panels, cold storage panels, insulation water tanks, and refrigerated truck insulation panels, effectively improving thermal insulation performance and reducing production costs.

Operation Workflow
Raw Material Preparation & Tank Loading
Prepare polyol and isocyanate at the target mix ratio (A:B=1:3-3:1); load materials into three-layer jacketed stainless steel tanks (200-1000L) per production needs.
Temperature & Parameter Setting
Set the temperature control system to target; the full-process heating pipelines and precision control maintain deviation ≤±1℃, with PLC parameters for injection time and ratio.
High-Flow Injection & Continuous Panel Production
The PLC-controlled system activates high-flow dynamic injection with discharge rates from 1-15 kg/min, boosting efficiency by more than 50% over traditional low-pressure equipment.
Foaming, Curing & Quality Inspection
The injected material foams and cures within the panel mold or continuous line; precise temperature control ensures fine, uniform cells for stable insulation performance.
Technical Specifications
Standard configuration parameters for the high-flow PU foamer. Non-standard capacities, discharge rates, and power configurations are available upon request.
| Technical Parameter | HF-LPM-1A1B-LO |
|---|---|
| Discharge Rate | 1kg/min, 5kg/min, 10kg/min, 15kg/min (Non-standard available) |
| Material Ratio | A:B=1:3-3:1 |
| Components | 2-6 (Customizable) |
| Tank Capacity | Tank A: 250L/500L/1000LTank B: 200L/450L/800L (Non-standard available) |
| Power | 18kw, 23kw, 32kw, 56kw, 108kw (Non-standard available) |
| Mixing Head Speed | 2000-6000rpm |
| Metering Accuracy | ±0.3% |
| Temperature Control Accuracy | ≤±1℃ |
| Weight | 2000kg |
| Warranty | 1 Year |
| Certification | Confirm applicable documents for the quoted configuration |
Key Features & Advantages
Engineered for ultra-high production efficiency, precision control, and cost-saving operation in insulation board manufacturing.
Ultra-High Production Efficiency
Ultra-high flow dynamic injection design with precise time control increases production efficiency by more than 50% compared with traditional low-pressure equipment, greatly shortening the molding cycle.
High-Pressure Self-Cleaning Gun Head
Automatically cleans with high pressure after production, requiring no chemical cleaning agents, saving consumable costs and reducing downtime for maintenance.
Precise Intelligent PLC Control
PLC control system as standard accurately controls injection time, material ratio and temperature, with fault self-check function, reducing manual errors.
Excellent Temperature Control System
Three-layer jacketed stainless steel tank plus full-process heating pipeline, temperature deviation ≤±1℃, ensuring fine cells and stable product performance.
Flexible Discharge Rate Options
Discharge rate options from 1kg/min to 15kg/min (non-standard available), accommodating diverse production capacity requirements from small to large-scale operations.
Multi-Component Customization
Supports 2–6 components customizable, enabling diverse formulation options for different insulation products and panel types.
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