Medical Solid PU Tire Production Solution
Explore polyurethane caster wheel production for medical equipment, from material preparation and mold filling to demolding and finished-wheel qualification.
What Is MedicalGrade PU Caster Molding?
Medical-grade PU caster molding is an elastomer casting process dedicated to medicalindustry components. Adopting highprecision metering & casting system, it mixes medicalgrade PU raw materials and injects them into molds to produce lownoise, hydrolysisresistant, disinfectantproof, nonprecipitation polyurethane casters. Finished products are widely used in hospital beds, medical trolleys, rehabilitation equipment and testing instruments, meeting strict requirements for cleanness, wear resistance and biosafety in medicalscenario repeated disinfection.
Material Advantages
-Resistant to repeated soaking & spraying of various medical disinfectants, resisting swelling and cracking
-Low-noise rolling, non-marking on ground, suitable for hospital clean-room environment
-Medical-compliant raw material, low-precipitation and odor-free
-High load-bearing & impact resistance, customizable hardness grades
Key Applications
-Hospital beds & stretchers casters
-Medical nursing trolleys & instrument carts casters
-Rehabilitation aids & wheelchairs casters
-Laboratory & medical testing equipment mobile casters
Why choose Haifeng for your production line ? Haifeng medical-grade PU caster turn-key solution adopts closed-loop servo metering technology with accuracy ≤±0.3%. It supports stable production of medical-specific elastomer formulas. Raw-material closed conveying avoids impurity contamination. High dimensional consistency reduces reject rate and satisfies medical-supply-chain audit standards.
Complete manufacturing process for wheels
The complete production line, from raw material pre-treatment to final product sorting, enables the standardized and automated production of medical polyurethane wheels, ensuring consistent performance and quality for each batch.
Raw material pre-processing stage
The process involves temperature control and de-gassing of polyurethane raw materials to eliminate air bubbles, stabilize viscosity, and provide a foundation for the production of medical-grade products.
Pouring process
The equipment mixes and pours materials according to a specified ratio, with a measurement accuracy of ≤±0.3%. The hardness of the finished product can be adjusted flexibly.
Casting and molding process
The polyurethane footpads are formed within the mold, resulting in a dense, uniform surface that ensures resistance to disinfection and low noise.
Main technical specifications
The core parameters for the HF-LPM-1A1B-T medical wheelbarrow-specific low-pressure foam device include various indicators that represent the design goals. Actual performance is affected by the raw materials and operating conditions.
| Parameter options | Parameter values |
|---|---|
| Device Model | HF‑LPM‑1A1B‑T |
| Accuracy of measurement | ≤±0.3% |
| Applicable product dimensions | 3-12 inch medical wheels |
| Target hardness range | Adjustable from 60 to 90 Shore A |
| Target rolling noise | ≤55dB |
| Switching time | ≤ 1 hour |
| Work mode | Fully automatic / Semi-automatic (optional) |
| Associated unit | Raw material pre-processing and intelligent quality control and sorting unit |
Equipment for Haifeng Polyurethane Machinery Medical-Grade Polyurethane Tire Total Solution
Review the equipment associated with Haifeng Polyurethane Machinery Medical-Grade Polyurethane Tire Total Solution. Confirm the core machines, auxiliary equipment, tooling and factory-service interfaces in the line proposal.
Key features of the plan
The Hai Feng Medical polyurethane wheel production plan addresses industry pain points through a comprehensive approach, encompassing equipment performance, production flexibility, and comprehensive support services. This plan aims to help companies produce high-quality medical wheels.
Medical-grade clean molding
The product's surface is dense and smooth, allowing for repeated use with alcohol-based disinfectants, meeting the hygiene requirements of hospitals.
Low-noise final output
This wheel bearing formulation is designed for low noise, making it suitable for use in hospitals and medical equipment environments.
Efficient and flexible production
Compatible with 3-12 inch wheels of various specifications, enabling quick switching and suitable for small-batch orders of multiple types.
One-stop, comprehensive service
We provide comprehensive support, including equipment, process recipes, sample testing, and documentation, to ensure a complete and successful implementation of the production line.
Related Project Cases
Browse Haifeng Polyurethane Products' implemented projects and refer to their practical applications in automated production lines across different industries.
PU Caster Production Line Upgrade Project in Poland
OTR Solid PU Tire Production Line Upgrade Project in China
Discuss Your Production Requirements
Share product drawings, material details, target output, tooling and factory conditions to discuss an appropriate process configuration.
